Maui Paving has successfully rehabilitated the Haleakalā Highway on the island, replacing the road surface over 6.8 km. The team used two Wirtgen milling machines, a W 210 Fi and a W 200 Fi, along with a SUPER 2000-3i paver from Vögele. The rehabilitation project took 125 working days, and team impressed by.
The speed and precision of the machines The SUPER 2000-3i Highway Class paver, with an engine rated output of 186 kW and an efficient material conveying concept, was ideally suited for large-scale road construction projects. The VF 600 paving screed, designed specifically for the US market, also delivered outstanding paving.
Local service from the Wirtgen Group played a crucial role in the project, with quality. personnel receiving training from Wirtgen America to fully exploit the machines Underscores the role of high-performance construction technology in delivering. potential. The road construction crew completed 600 meters per night in an 8 to 10-hour shift Maui, Hawaii April 30, 2025 In a landmark infrastructure initiative.
State-of-the-art equipment from German road technology giants Wirtgen and Vögele played a pivotal role in the successful rehabilitation of key roadway sections across Maui, Hawaii. The project, undertaken by the Hawaii Department of Transportation (HDOT) in partnership with local contractors, focused on restoring strengthening.
Routes damaged by years of wear and exacerbated by recent climate events Stretching across several miles of critical coastal and upland roads rehabilitation program aimed to enhance safety, surface longevity, environmental resilience. The project adopted a sustainable approach using cold milling, precision paving, smart.
Advanced Road Construction Technology at Work
The project featured a comprehensive suite of equipment, including Wirtgen’s W 210 Fi cold milling machines, Vögele’s SUPER 1800-3i pavers, and HAMM tandem rollers, which enabled high-efficiency operations with minimal disruption to traffic Compaction technologies, all made possible by advanced machinery from Wirtgen.
The Wirtgen W 210 Fi, equipped with intelligent FCS Light (Flexible Cutter System), enabled fast and precise removal of damaged asphalt layers while optimizing fuel usage and milling depth in real-time. Its Mill Assist system provided automatic control of engine speed and milling drum engagement based on ground conditions.
Once the milling phase was completed, Vögele’s SUPER 1800-3i paver took center stage. Known for its high precision and adaptability, the paver used Vögele’s PaveDock Assistant and ErgoPlus 3 operating system to ensure seamless asphalt placement. The machine’s high compaction screeds and automated controls.
Compaction was handled by HAMM’s HD+ series rollers, which utilized oscillation technology and vibration sensors to monitor compaction progress in real time. This smart compaction approach not only reduced energy consumption but also operation of Wirtgen and Vögele equipment also contributed to Hawaii’s goals.
Sustainability and Performance Combined
One of the project’s defining features was its commitment to sustainable road construction. By reclaiming and recycling the milled material for base layer lasting public infrastructure Wirtgen and Vögele machinery reinforcement, the contractors reduced the need for new raw materials and minimized environmental impact. The efficient fuel usage and low-emissions.
Mr. Kimo Alama, Project Manager at HDOT, noted This project showcases what operation of Wirtgen and Vögele equipment also contributed to Hawaii’s goals of greener public works modern road rehabilitation can achieve when we combine advanced technology with environmental consciousness performance Wirtgen.
Community and Economic Impact
The upgraded roads now offer smoother, safer travel for both locals and the island’s large influx of tourists. Enhanced road durability means reduced maintenance costs and fewer disruptions in the future, benefitting local businesses and transportation With climate resilience and smart infrastructure increasingly on the agenda, Maui’s.
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