Mahindra Logistics Launches Warehousing Facility in Phaltan for Cummins India

Mahindra Logistics Limited has inaugurated a cutting-edge warehousing facility in Phaltan, Maharashtra, exclusively developed to support Cummins India. This new infrastructure marks a significant milestone in the strategic logistics partnership between Mahindra Logistics and Cummins, combining operational excellence with sustainable design to drive supply chain efficiencies.

The facility is strategically located near Cummins’ manufacturing operations in Phaltan, ensuring just-in-time (JIT) inventory support and minimizing lead times. This proximity is expected to streamline Cummins’ outbound and inbound logistics while strengthening the backbone of their engine and power systems operations.

Built on a vast expanse of land, the warehouse offers advanced inventory management systems, automated tracking technologies, and intelligent layout design that optimizes space usage. Mahindra Logistics’ focus on digital integration enables real-time visibility and data-driven decision-making for Cummins’ supply chain managers.

This warehouse isn’t just a storage unit—it’s a fully integrated logistics hub. It features receiving docks, quality inspection areas, kitting zones, and dispatch sections designed with ergonomic efficiency. Every square foot has been designed to support lean logistics practices and agile movement of high-value components.

Mahindra Logistics has incorporated green building elements into the warehouse design. Solar panels, rainwater harvesting systems, and energy-efficient lighting reduce the carbon footprint, aligning with Cummins India’s sustainability goals. This facility also sets a precedent for future eco-friendly logistics operations across India.

The inauguration ceremony saw key officials from Mahindra Logistics and Cummins India, alongside local government representatives and logistics industry leaders. The event underscored a shared commitment to innovation, environmental responsibility, and local economic development.

Cummins India is a major player in engine and power generation technologies, and a reliable, well-coordinated logistics partner is critical to its operations. The new warehousing hub enhances Cummins’ ability to respond quickly to market demands and manage parts availability across the country.

Mahindra Logistics has also deployed its in-house WMS (Warehouse Management System), which integrates seamlessly with Cummins’ ERP systems. This integration ensures tighter control over stock levels, automated replenishment alerts, and higher inventory accuracy.

The facility supports both inbound logistics (raw material and component receipt) and outbound logistics (finished goods dispatch) for Cummins’ manufacturing lines. Its operational model minimizes handling time and reduces the risk of product damage, thereby improving overall supply chain reliability.

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Employment generation is another key outcome of this launch. Mahindra Logistics has committed to hiring local talent, training them in warehouse operations, inventory handling, safety protocols, and logistics software. This boosts employment in Phaltan and nurtures a skilled workforce in the region.

One of the key highlights of the Phaltan facility is its custom-built infrastructure tailored specifically to Cummins’ operational workflows. Mahindra Logistics consulted closely with Cummins engineers during the planning phase to ensure the layout and functional zones met their unique requirements in engine assembly, parts storage, and service component management.

By leveraging automation where possible, Mahindra Logistics has reduced manual dependency in routine tasks like inventory checks and shipment labeling. Barcode scanners, RFID tracking, and automated stock update systems allow near-zero-error inventory movement and real-time visibility into every pallet’s status.

Safety and compliance are paramount at this facility. From fire suppression systems and chemical storage standards to personnel training and emergency response planning, Mahindra Logistics has implemented a comprehensive health and safety management system aligned with both Indian regulations and Cummins’ global compliance standards.

The warehouse also plays a crucial role in reverse logistics for Cummins India. It handles the collection, inspection, and segregation of returned goods, defective items, and warranty components. This capability helps Cummins reduce costs on replacements and supports a circular economy model.

Mahindra Logistics’ new hub also includes designated space for value-added services. These include kitting, labeling, light assembly, and pre-dispatch inspections. Providing such services within the warehouse reduces the need for external vendors and accelerates the delivery cycle for Cummins products.

The digital backbone of this operation is built on real-time analytics. Dashboards give insights into turnaround time, order accuracy, and space utilization. Both Mahindra Logistics and Cummins teams can track performance metrics daily, ensuring transparency and continuous improvement across the supply chain.

Sustainability remains a core theme throughout this warehousing project. Materials used in construction were locally sourced and environment-friendly. Insulation materials, LED lighting, and low-VOC paints contribute to a healthier work environment and lower operational emissions.

The Phaltan warehouse is also built for scalability. As Cummins India grows its product lines or expands capacity, the warehouse infrastructure is designed to accommodate future extensions—both horizontally and vertically—without requiring complete redesign.

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Another advantage of this facility is its proximity to key transportation corridors and logistics parks in Maharashtra. Located near major highways and rail links, it allows rapid distribution of goods to other Cummins facilities, dealers, and service centers across India.

Both companies view this partnership as more than just a supplier-client engagement. Mahindra Logistics and Cummins India have co-created a model of integrated warehousing that can be replicated across India for other industrial clients who require efficiency, sustainability, and customization.

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