projects, such as closed-loop slurry treatment plants. CFlo’s closed-loop STPs optimize bentonite recovery and water recycling, reducing the costs and environmental impact of traditional methods for tunneling and stabilizing fluid.
Recovering Bentonite for Continued Use
CFlo’s STPs utilize hydrocyclone technology for efficient bentonite clay recovery, reducing the need for virgin bentonite and enabling reuse in tunnel boring machine operations.
Removing Sand and Silt for Optimal Performance
CFlo’s STPs use high-frequency dewatering technology to effectively remove contaminants from bentonite slurry, ensuring optimal performance and effectiveness in subsequent TBM operations.
Repurposing Excavated Materials
CFlo’s STPs enable on-site production of valuable construction materials like sand and aggregates, reducing transportation costs and minimizing the need for virgin materials post-dewatering. CFlo’s technologies have been successfully implemented in various projects, demonstrating their effectiveness.
Closing the Loop on Water Usage
CFlo’s STPs utilize thickening and sludge management systems for 95% water recirculation, promoting environmental sustainability and eliminating waste disposal, making them ideal for tunnelling projects.
Sustainable Tunnelling Solutions
Closed-loop STPs in tunnelling and underground construction projects offer environmental and economic benefits, including bentonite recovery, water recycling, and repurposing excavated materials, reducing waste and project costs.
CFlo’s STPs are portable, requiring no major setup foundation, enabling quick deployment and relocation during tunnelling, thereby maximizing efficiency.
CFlo’s closed-loop STPs are a significant advancement in sustainable tunnelling practices, maximizing bentonite recovery, recycling water, and repurposing excavated materials, thereby minimizing the environmental footprint of construction projects.
Environmental and Economic Benefits
Environmental Sustainability: By recovering and reusing bentonite and water, these systems substantially decrease waste generation and the demand for new resources. This aligns with global sustainability goals and reduces the ecological footprint of construction activities. Implementing CFlo’s solutions offers multiple advantages:
- Cost Efficiency: The reduction in the need for fresh bentonite and water procurement leads to significant cost savings. Additionally, the ability to repurpose excavated materials for concrete production on-site further lowers material expenses.
- Regulatory Compliance: Enhanced waste management and recycling practices help construction projects meet stringent environmental regulations, mitigating potential legal and financial penalties.
- Power International Limestone Mines, Fujairah, UAE: In collaboration with Bathwal Group, CFlo’s Combo Mega E5 plant was deployed to process rejected materials, enhancing product quality and ensuring 95% water recycling during processing. This initiative not only maximized resource utilization but also underscored the commitment to sustainable practices.
- Samruddhi Mahamarg Expressway, India: CFlo’s solutions played a pivotal role in this extensive infrastructure project by efficiently processing construction materials and ensuring sustainable resource management throughout the project’s duration.
CFlo’s innovative solutions for bentonite recovery and water recycling represent a significant advancement in the field of tunneling and underground construction. By integrating these technologies, construction projects can achieve higher efficiency, substantial cost savings, and a reduced environmental footprint, contributing to the broader goals of sustainable development and responsible resource management.
Group Media Publication
Construction, Infrastructure and Mining
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